When businesses order uniforms in bulk, the choice of printing method makes a big difference in cost, durability, and brand impact. As a wholesale supplier, we often get asked which method is best for polos, jackets, and team uniforms. Here’s a comparison of the three most common options: DTF printing, embroidery, and screen printing.
DTF Printing – Best All-Round Choice for Bulk Orders
Works on a wide range of fabrics (including polyester and cotton blends)
High-quality full-colour logos, gradients, and small details
Flexible for small or large runs, making reorders easy
Fast turnaround, ideal for businesses needing uniforms quickly
👉 Recommended for: Work polos, hi vis gear, mixed fabric uniforms.
Embroidery – Premium, Long-Lasting Look
Adds a professional and durable finish to uniforms
Works best for thicker garments like jackets, hoodies, and caps
Strong brand presence but limited in fine details and colour gradients
Slightly higher cost for large, detailed logos
👉 Recommended for: Jackets, jumpers, caps, and premium uniforms.
Screen Printing – Cost-Effective for Large Single-Colour Runs
Works well for bulk orders with simple logos or text
Vibrant colours on cotton-based fabrics
Less suitable for detailed logos or multi-colour gradients
Longer setup time, less flexible for small reorders
👉 Recommended for: Event shirts, promotional tees, simple logo prints.
Choosing the right printing method depends on your business needs. For most bulk uniform orders, DTF printing offers the best balance of cost, flexibility, and detail, while embroidery adds a premium touch, and screen printing works best for simple, large-volume designs.